GaBi Solutions

Extension database XXII: Carbon Composites

Process nameCountryTypeData source

Braiding (12k; max. lay-up rate)
12k roving; fiber angle ~75°; core diameter: ~150mm; carbon fiber remaining on the bobbins 5% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Braiding (12k; min. lay-up rate)
12k roving; fiber angle ~45°; core diameter: ~30mm; carbon fiber remaining on the bobbins 5% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Braiding (24k; max. lay-up rate)
24k roving; fiber angle ~75°; core diameter: ~150mm; carbon fiber remaining on the bobbins 5% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Braiding (24k; min. lay up rate)
24k roving; fiber angle ~45°; core diameter: ~35mm; carbon fiber remaining on the bobbins 5% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber (CF; PAN-based; HT) - 01
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production capacity world mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

GLOaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 02
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production capacity world mix. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

GLOaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 03
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production capacity world mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

GLOaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 04
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production capacity world mix. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

GLOaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 05
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production US electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

USaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 06
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production US electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

USaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 07
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production US electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

USaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 08
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production DE electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

DEaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 09
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production DE electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

DEaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 10
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production DE electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

DEaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 11
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production EU-28 electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

EU-28aggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 12
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production EU-28 electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

EU-28aggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 13
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production EU-28 electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

EU-28aggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 14
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production JP electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

JPaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 15
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production JP electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

JPaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 16
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production JP electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

JPaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 17
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production CN electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

CNaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 18
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production CN electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

CNaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 19
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production CN electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

CNaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 20
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production TW electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

TWaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 23
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production HU electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

HUaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 24
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production HU electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

HUaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 25
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production HU electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

HUaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 26
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production KR electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

KRaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 29
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production FR electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

FRaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 30
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production FR electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

FRaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 31
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production FR electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

FRaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 32
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production GB electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

GBaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 33
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production GB electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

GBaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 34
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production GB electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

GBaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 35
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production ES electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

ESaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 36
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production ES electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

ESaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 37
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production ES electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

ESaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 38
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production BR electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

BRaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 39
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production BR electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

BRaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 40
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production BR electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

BRaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 44
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production CA electricity mix. Precursor production: JP electricity mix ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

CAaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 45
Production processes: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production CA electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

CAaggFraunhofer

Carbon fiber (CF; PAN-based; HT) - 46
Production processes with optimized use of energy: spinning, stabilization, carbonization, surface treatment, sizing. CF production: CF production CA electricity from hydropower. Precursor production: JP electricity from hydropower ;
production mix, at plant ;
CF = carbon fiber, PAN = polyacrylonitrile, HT...

CAaggFraunhofer

Carbon fiber fabric (125g/m²; bindered)
Fiber areal weight: 125 g/m²; 5% epoxy binder ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber fabric (125g/m²; not bindered)
Fiber areal weight: 125 g/m²; not bindered ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber fabric (250g/m²; bindered)
Fiber areal weight: 250 g/m²; 5% epoxy binder ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber fabric (250g/m²; not bindered)
Fiber areal weight: 250 g/m²; not bindered ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber Non-Crimp-Fabric (NCF) (250g/m²; bindered)
Fiber areal weight: 250 g/m²; 5% epoxy binder; 1.6% sewing thread ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber Non-Crimp-Fabric (NCF) (250g/m²; not bindered)
Fiber areal weight: 250 g/m²; not bindered; 1.6% sewing thread ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber Non-Crimp-Fabric (NCF) (500g/m²; bindered)
Fiber areal weight: 500 g/m²; 5% epoxy binder; 1.6% sewing thread ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber Non-Crimp-Fabric (NCF) (500g/m²; not bindered)
Fiber areal weight: 500 g/m²; not bindered; 1.6% sewing thread ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PA6 (electric heated; average cuttings)
Electric heated heating press; fiber volume content: 50%; matrix: PA6; average organo sheet cuttings (40%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PA6 (electric heated; low cuttings)
Electric heated heating press; fiber volume content: 50%; matrix: PA6; low organo sheet cuttings (20%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PA6 (oil heated; average cuttings)
Electric heated heating press; fiber volume content: 50%; matrix: PA6; low organo sheet cuttings (20%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PA6 (oil heated; low cuttings)
Oil heated heating press; fiber volume content: 50%; matrix: PA6; average organo sheet cuttings (40%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PP (electric heated; average cuttings)
Oil heated heating press; fiber volume content: 50%; matrix: PA6; low organo sheet cuttings (20%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PP (electric heated; low cuttings)
Electric heated heating press; fiber volume content: 50%; matrix: PP; low organo sheet cuttings (20%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PP (oil heated; average cuttings)
Oil heated heating press; fiber volume content: 50%; matrix: PP; average organo sheet cuttings (40%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber organo sheet PP (oil heated; low cuttings)
Oil heated heating press; fiber volume content: 50%; matrix: PP; low organo sheet cuttings (20%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber reinforced plastic part - 47 - (CFRP. CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer moulding RTM, finish; low preform cuttings (20%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 48 - (CFRP. CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer moulding RTM, finish; low preform cuttings (20%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 49 - (CFRP. Optimized energy use, CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer moulding RTM, finish; low preform cuttings (20%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 50 - (CFRP. Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer moulding RTM, finish; low preform cuttings (20%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 51 - (CFRP. CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; average preform cuttings (40%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 52 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; average preform cuttings (40%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 53 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; average preform cuttings (40%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 54 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; average preform cuttings (40%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 55 - (CFRP; CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; high preform cuttings (60%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 56 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; high preform cuttings (60%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 57 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; high preform cuttings (60%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 58 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: bindered non-crimp fabric (NCF), press forming, resin transfer molding RTM, finish; high preform cuttings (60%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 59 - (CFRP; CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: braiding, resin transfer molding RTM, finish; low preform cuttings (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 60 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: braiding, resin transfer molding RTM, finish; low preform cuttings (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 61 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: braiding, resin transfer molding RTM, finish; low preform cuttings (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 62 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: braiding, resin transfer molding RTM, finish; low preform cuttings (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 63 - (CFRP; CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 64 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 65 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 66 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix EP. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 67 - (CFRP; CF: GLO, P: DE)
Thermosetting polymer. Matrix PU. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 68 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix PU. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 69 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermosetting polymer. Matrix PU. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 70 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermosetting polymer. Matrix PU. Fiber: CF. Fiber volume content 50%. Production processes: pultrusion, finish; low carbon fiber remainings on the bobbins (5%) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 71 - (CFRP; CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; low organo sheet cuttings (20 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 72 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; low organo sheet cuttings (20 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 73 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; low organo sheet cuttings (20 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 74 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; low organo sheet cuttings (20 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 75 - (CFRP; CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; average organo sheet cuttings (40 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 76 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organ sheet production, thermoplastic forming, finish; average organo sheet cuttings (40 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 77 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; average organo sheet cuttings (40 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 78 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; average organo sheet cuttings (40 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 79 - (CFRP; CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; high organo sheet cuttings (60 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 80 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; high organo sheet cuttings (60 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 81 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; high organo sheet cuttings (60 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 82 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production, thermoplastic forming, finish; high organo sheet cuttings (60 %) ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 83 - (CFRP; CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production; no cutting waste ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 84 - (CFRP; CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production; no cutting waste ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 85 - (CFRP; Optimized energy use, CF: GLO, P: DE)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production; no cutting waste ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber reinforced plastic part - 86 - (CFRP; Optimized energy use, CF: GLO-Hydro, P: DE-Wind)
Thermoplastic polymer. Matrix PA6. Fiber: CF. Fiber volume content 47%. Production processes: fabric production, organo sheet production; no cutting waste ;
production mix, at plant ;
CF = carbon fiber production, P = processing, ...

DEaggFraunhofer

Carbon fiber thermoplastic tape PA6 (electric heated)
Electric heated heating press; fiber volume content: 50%; matrix: PA6 ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber thermoplastic tape PA6 (oil heated)
Oil heated heating press; fiber volume content: 50%; matrix: PA6 ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber thermoplastic tape PP (electric heated)
Electric heated heating press; fiber volume content: 50%; matrix: PP ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Carbon fiber thermoplastic tape PP (oil heated)
Oil heated heating press; fiber volume content: 50%; matrix: PP ;
individual production process, at plant ;
-

GLOu-soFraunhofer

CFRP milling (average cuttings)
Average cuttings 10% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

CFRP milling (high cuttings)
High cuttings 20% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

CFRP milling (low cuttings)
Low cuttings 5% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Consolidation of carbon fiber thermoplastic sheets PA6 (electric heated)
Electric heated press; Matrix PA6 ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Consolidation of carbon fiber thermoplastic sheets PA6 (oil heated)
Oil heated press; Matrix PA6 ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Consolidation of carbon fiber thermoplastic sheets PP (electric heated)
Electric heated press; Matrix PP ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Consolidation of carbon fiber thermoplastic sheets PP (oil heated)
Oil heated press; Matrix PP ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Forming of carbon fiber thermoplastic sheets PA6: Infrared Heating and press forming (large parts)
Part geometry 1.5m²; thickness 2mm; Matrix PA6 ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Forming of carbon fiber thermoplastic sheets PA6: Infrared heating and press forming (small parts)
Part geometry 0.5m²; thickness 2mm; Matrix PA6 ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Forming of carbon fiber thermoplastic sheets PP: Infrared heating and press forming (large parts)
Part geometry 1.5m²; thickness 2mm; Matrix PP ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Forming of carbon fiber thermoplastic sheets PP: Infrared heating and press forming (small parts)
Part geometry 0.5m²; thickness 2mm; Matrix PP ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Injection device (high pressure; curing time 10min; large and thick parts)
High pressure; curing time 10min; large and thick parts ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Injection device (high pressure; curing time 10min; small and thin parts)
High pressure; curing time 10min; small and thin parts ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Injection device (high pressure; curing time 5min; large and thick parts)
High pressure; curing time 5min; large and thick parts ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Injection device (high pressure; curing time 5min; small and thin parts)
High pressure; curing time 5min; small and thin parts ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Injection device (low pressure)
Low pressure ;
individual production process, at plant ;
-

GLOu-soFraunhofer

NCF Preforming: Infrared (IR) heating and press forming (large parts, average cuttings)
Part size: ~1.5m²; theoretical preform thickness: 1.5mm; average preform cuttings (40%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

NCF Preforming: Infrared (IR) heating and press forming (large parts; high cuttings)
Part size: ~1.5m²; theoretical preform thickness: 1.5mm; high preform cuttings (60%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

NCF Preforming: Infrared (IR) heating and press forming (large parts; low cuttings)
Part size: ~1.5m²; theoretical preform thickness: 1.5mm; low preform cuttings (20%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

NCF Preforming: Infrared (IR) heating and press forming (small parts; average cuttings)
Part size: ~0.5m²; theoretical preform thickness: 1mm; average preform cuttings (40%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

NCF Preforming: Infrared (IR) heating and press forming (small parts; high cuttings)
Part size: ~0.5m²; theoretical preform thickness: 1mm; high preform cuttings (60%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

NCF Preforming: Infrared (IR) heating and press forming (small parts; low cuttings)
Part size: ~0.5m²; theoretical preform thickness: 1mm; low preform cuttings (20%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Pultrusion (55% FVC; epoxy; open bath impregnation)
Open bath pultrusion; fiber volume content: 55%; cutting waste matrix: 7.5%; carbon fiber remaining on the bobbins: 5% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Pultrusion (55% FVC; PU, polyurethane; low pressure injection)
Closed pultrusion; fiiber volume content: 55%; carbon fiber remaining on the bobbins: 5%; injection device is not included and has to be modelled separately ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Pultrusion (65% FVC; epoxy; open bath impregnation)
Open bath pultrusion; fiber volume content: 65%; cutting waste matrix: 7.5%; carbon fiber remaining on the bobbins: 5% ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Pultrusion (65% FVC; PU, polyurethane; low pressure injection)
Closed pultrusion; fiber volume content: 65%; carbon fiber remaining on the bobbins: 5% ; injection device is not included and has to be modelled separately ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Resin Transfer Molding (RTM) (curing time 10min; large and thick part)
Injection and curing time 10min; part geometry 1.5m²; thickness 3mm; injection device is not included and has to be modelled separately ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Resin Transfer Molding (RTM) (curing time 10min; small and thin part)
Injection and curing time 10min; part geometry 0.5m²; thickness 2mm; injection device is not included and has to be modelled separately ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Resin Transfer Molding (RTM) (curing time 5min, large and thick part)
Injection and curing time 5min; part geometry 1.5m²; thickness 3mm; injection device is not included and has to be modelled separately ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Resin Transfer Molding (RTM) (curing time 5min; small and thin part)
Injection and curing time 5min; part geometry 0.5m²; thickness 2mm; injection device is not included and has to be modelled separately ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Thermoplastic Automated Tape Laying (ATL) (small tape; large part)
Tape width: 50mm; part geometry ~ 1.5m²; low cuttings (5%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Thermoplastic Automated Tape Laying (ATL) (small tape; small part)
Tape width: 50mm; part geometry ~ 0.5m²; low cuttings (5%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Thermoplastic Automated Tape Laying (ATL) (wide tape; large part)
Tape width: 150mm; part geometry ~ 1.5m²; low cuttings (5%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer

Thermoplastic Automated Tape Laying (ATL) (wide tape; small part)
Tape width: 150mm; part geometry ~ 0.5m²; low cuttings (5%) ;
individual production process, at plant ;
-

GLOu-soFraunhofer