GaBi Solutions

Extension database VIII: Coatings

Process nameCountryTypeData source

Application base coat (automobile)
automotive serial coating;
single route, at plant;
1 sqm

DEu-sots

Application clear coat (automobile)
automotive serial coating;
single route, at plant;
1 sqm

DEu-sots

Application electrodeposition coating (automobile)
automotive serial coating;
single route, at plant;
1 sqm

DEu-sots

Application electrodeposition coating (industry)
industrial serial coating;
single route, at plant;
1 sqm

DEu-sots

Application primer (automobile)
automotive serial coating;
single route, at plant;
1 sqm

DEu-sots

Application top coat (industry)
industrial serial coating;
single route, at plant;
1 sqm

DEu-sots

Automobile coating
automotive serial coating;
single route, at plant;
1 pcs

DEu-sots

Automobile coating (lower middle-sized class)
automotive serial coating;
production mix, at plant;
coating of 1 piece of automobile

DEaggts

Automobile coating (luxury class)
automotive serial coating;
production mix, at plant;
coating of 1 piece of automobile

DEaggts

Automobile coating overhead
automotive serial coating;
single route, at plant;
1 piece of car body

DEu-sots

Base coat solvent-based (red; metallic)
automotive, red, metallic, 81% organic solvents;
production mix, at plant;
1 kg

DEaggts

Base coat water-based (red; metallic)
automotive, red, metallic, 12% organic solvents;
production mix, at plant;
1 kg

DEaggts

Car body
1 pcs

GLOu-sots

Carbon black (furnace black; deep black pigment)
furnace black, deep black pigment;
production mix, at plant;
1 kg

DEaggts

Cavity preservation
wax, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Clear coat powder
automotive, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Clear coat solvent-based (2K)
automotive, 38% organic solvents;
production mix, at plant;
1 kg

DEaggts

Clear coat solvent-based (2K, scratch resistant)
automotive, 52% organic solvents;
production mix, at plant;
1 kg

DEaggts

Clear coat water-based (2K)
automotive, 16% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coagulant mix
mixing coagulants;
single route, at plant;
30% aluminium sulfate, 30% polyacrylamide, 15% fatty acid, 25% water

DEaggts

Coating electrodeposition mix
2,5% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating powder (industry; inside; black)
industry, interior, black, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating powder (industry; inside; red)
industry, interior, red, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating powder (industry; inside; white)
industry, interior, white, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating powder (industry; outside; black)
industry, exterior, black, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating powder (industry; outside; red)
industry, exterior, red, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating powder (industry; outside; white)
industry, exterior, white, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating solvent-based (industry; black)
industry, black, 75% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating solvent-based (industry; red)
industry, red, 70% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating solvent-based (industry; white)
industry, white, 63% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating solvent-based (industry; white) (estimation)
industry, white, 63% organic solvents;
production mix, at plant;
1 kg

USaggts

Coating water-based (industry; black)
industry, black, 5% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating water-based (industry; red)
industry, black, 5% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating water-based (industry; white)
industry, black, 4% organic solvents;
production mix, at plant;
1 kg

DEaggts

Coating water-based (industry; white) (estimation)
industry, black, 4% organic solvents;
production mix, at plant;
1 kg

USaggts

Compressed air 7 bar (low power consumption)
7 bar, high efficiency;
consumption mix, at plant;
low electricity consumption

GLOu-sots

Diesel mix at refinery
from crude oil and bio components;
production mix, at refinery;
10 ppm sulphur, 6.42 wt.% bio components

DEaggts

Electricity grid mix
AC, technology mix;
consumption mix, to consumer;
<1kV

DEaggts

Energy credit

GLOu-sots

Industrial coating (high resistance, CO2 ice; powder coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (high resistance, CO2 ice; powder coating, 80% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (high resistance, CO2 ice; solvent-based coating, 40% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (high resistance, CO2 ice; solvent-based coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (high resistance, powder coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (high resistance, powder coating, 80% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (high resistance, solvent-based coating, 40% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (high resistance, solvent-based coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, CO2 ice; powder coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, CO2 ice; powder coating, 80% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, CO2 ice; solvent-based coating, 40% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, CO2 ice; solvent-based coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, powder coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, powder coating, 80% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, solvent-based coating, 40% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (medium resistance, solvent-based coating, 60% transfer efficiency)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating (no visible part)
industrial serial metal coating;
production mix, at plant;
coating of 1 m²

DEaggts

Industrial coating overhead
Industrial serial coating;
single route, at plant;
1 piece

DEu-sots

Industrial part coating
industrial serial coating;
single route, at plant;
1 pcs

DEu-sots

Municipal waste water treatment (agricultural sludge application)
technology mix;
production mix, at plant;
agricultural sludge application

DEaggts

Municipal waste water treatment (mix)
technology mix;
production mix, at plant;
50% agricultural sludge application, 50% sludge incineration

DEaggts

Municipal waste water treatment (sludge incineration)
technology mix;
production mix, at plant;
sludge incineration

DEaggts

Part (coated)
1 pcs

GLOu-sots

Pretreatment (automobile)
automotive serial coating;
single route, at plant;
1 sqm

DEu-sots

Pretreatment (industry)
industrial serial coating;
single route, at plant;
1 sqm

DEu-sots

Pretreatment chemicals (degreasing, phosphating)
degreasing and phosphate conversion coating;
production mix, at plant;
1 kg

DEaggts

Pretreatment ice blast cleaning (industry)
industrial serial coating;
single route, at plant;
1 sqm

DEaggts

Pretreatment snow blast cleaning (industry)
industrial serial coating;
single route, at plant;
1 sqm

DEaggts

Primer solvent-based
automotive, 30% organic solvents;
production mix, at plant;
1 kg

DEaggts

Primer water-based
6% organic solvents;
production mix, at plant;
1 kg

DEaggts

Rinsing-agent (100% solvents)
100% solvents;
production mix, at plant;
1 kg

DEaggts

Rinsing-agent (23% solvents)
23% organic solvents;
production mix, at plant;
1 kg

DEaggts

Seam sealing (PVC)
PVC based, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Tap water from groundwater
filtration, disinfection, ion removement etc.;
production mix, at plant;
1000 kg/m3, 18 g/mol

DEaggts

Thermal energy from natural gas
technology mix regarding firing and flue gas cleaning;
production mix, at heat plant;
100% efficiency

DEaggts

Treated surface
1 sqm

GLOu-sots

Truck-trailer, Euro 4, 34 - 40t gross weight / 27t payload capacity
diesel driven, Euro 4, cargo;
consumption mix;
34 - 40t gross weight / 27t payload capacity

GLOu-sots

Underbody protection (PVC)
PVC based, 0% organic solvents;
production mix, at plant;
1 kg

DEaggts

Waste incineration (municipal waste)
waste-to-energy plant with dry flue gas treatment, without collection, transport and pre-treatment;
production mix (region specific plants), at plant;
Municipal waste incineration

DEp-aggts

Waste incineration (plastics)
waste-to-energy plant with dry flue gas treatment, without collection, transport and pre-treatment;
production mix (region specific plants), at plant;
plastic waste incineration

DEp-aggts

Water (desalinated; deionised)
via ion exchange;
single route, at plant;
1000 kg/m3, 18 g/mol

DEaggts

Plans

Process name

Country

Type

Data source

Application base coat (automobile)

DE

LC

ts

Application clear coat (automobile)

DE

LC

ts

Application electrodeposition coating (automobile)

DE

LC

ts

Application electrodeposition coating (industry)

DE

LC

ts

Application primer (automobile)

DE

LC

ts

Application top coat (industry; powder)

DE

LC

ts

Automobile coating

DE

LC

ts

Automobile coating overhead

DE

LC

ts

Industrial coating

DE

LC

ts

Industrial coating overhead

DE

LC

ts

Pretreatment (automobile)

DE

LC

ts

Pretreatment (industry)

DE

LC

ts