Extension database X: Manufacturing processes

Air drying
Air drying of food products using a Fluidized Bed Dryer ;
single route, at plant

Aluminium cast part machining (0.02 - 0.04 kg chip)
specific technology ;
single route, at plant ;
0.02 - 0.04 kg chip

Aluminium cast part machining (0.02 - 0.3kg chip)
specific technology ;
single route, at plant ;
0.02 - 0.3kg chip

Aluminium cast part machining (complex)
specific technology ;
single route, at plant ;
complex

Aluminium cast part machining (standard)
specific technology ;
single route, at plant ;
Standard

Aluminium laser welding (1 to 3.5mm depth; including aluminium welding wire)
single route, at plant ;
1 to 3.5 depth, including aluminium welding wire

Aluminium laser welding (1 to 3.5mm depth; without welding wire)
single route, at plant ;
1 to 3.5 depth, without welding wire

Aluminium machining (19 kg shavings per 1 kg part)
specific technology ;
single route, at plant ;
19 kg shavings per 1 kg part

Aluminium sheet (1 to 3mm) spot welding
spot welding ;
single route, at plant ;
1 to 3mm

Aluminium sheet (2 to 3mm) MIG welding
spot welding with MIG ;
single route, at plant ;
2 to 3 mm

Aluminium sheet clinching
single route, at plant

Aluminium sheet deep drawing (adjustable)
deep drawing ;
single route, at plant ;
adjustable

Aluminium sheet punch riveting (semi-tubular rivet ; 2 - 5,5mm)
single route, at plant ;
semi-tubular rivet ; 2 - 5,5mm

Blasting (1 m² steel part)
single route, at plant ;
1 m2 steel part

Bonderise (1 m² zinc bondering)
zinc bondering ;
single route, at plant ;
1 m2

Cast iron machining (0,05 - 1kg chip)
specific technology ;
single route, at plant ;
0.05 - 1kg chip

Chilled & frozen cold storage
Storage of products in a cold store operating under user-defined chilling/freezing conditions ;
single route, at plant

Compounding (plastics)
single route, at plant

Copper wire (0.06 mm)
wire drawing ;
single route, at plant ;
0.06mm

Copper wire (0.6 mm)
wire drawing ;
single route, at plant ;
0.6mm

Drop-forging
single route, at plant

Drum drying
Drum drying ;
single route, at plant ;
Drying product on a drum dryer

Electricity grid mix
AC, technology mix ;
consumption mix, to consumer ;
<1kV

Electricity grid mix
AC, technology mix ;
consumption mix, to consumer ;
<1kV

Electrolytic galvanisation (1 m² steel sheet part; electrolytic)
electrolytic bath ;
single route, at plant ;
1 m2 steel sheet part

Freeze drying
Freeze drying of food products ;
single route, at plant ;
Production of dried food in a batch process

Grinding (0,01 kg shavings per 1 kg part)
single route, at plant ;
0.01kg shavings per 1 kg part

Individual quick freezing
Individual quick freezing (IQF) of food products ;
single route, at plant ;
Production of quick frozen food in a typical tun...

Infrared Thermoforming (LD-PE Part, Ceramic at 950°F/510°C) - open input LDPE/PE-LD granulate
Ceramic at 950°F/510°C ;
production mix, at plant ;
LD-PE Part

Infrared Thermoforming (LD-PE Part, Ceramic at 950°F/510°C) - open input LDPE/PE-LD granulate
Ceramic at 950°F/510°C ;
production mix, at plant ;
LD-PE Part

Infrared Thermoforming (LDPE, HDPE, PS, PVC, PMMA, PA-6)
Ceramic at 950°F/510°C ;
production mix, at plant ;
LDPE, HDPE, PS, PVC, PMMA, PA-6 -part

Infrared Thermoforming (PMMA Part, Quartz at 1400°F/760°C) - open input PMMA granulate
Quartz at 1400°F/760°C ;
production mix, at plant ;
PMMA Part

Infrared Thermoforming (PMMA Part, Quartz at 1400°F/760°C) - open input PMMA granulate
Quartz at 1400°F/760°C ;
production mix, at plant ;
PMMA Part

Magnesium die-cast part
single route, at plant

Municipal waste water treatment (agricultural sludge application)
technology mix ;
production mix, at plant ;
agricultural sludge application

Municipal waste water treatment (mix)
technology mix ;
production mix, at plant ;
agricultural sludge application, sludge incine...

Polyurethane Rigid Foam (PUR) part
Reaction Injection Moulding (RIM) ;
single route, at plant ;
hard foam

Polyurethane RRIM (PUR-RRIM) part
Reinforced Reaction Injection Moulding (RRIM) ;
single route, at plant

Process steam from natural gas 90%
technology mix regarding firing and flue gas cleaning ;
production mix, at heat plant ;
MJ, 90% efficiency

Process steam from natural gas 90%
technology mix regarding firing and flue gas cleaning ;
production mix, at heat plant ;
MJ, 90% efficiency

Product

Punching steel sheet small part
single route, at plant

Scouring (Deburring)
single route, at plant

Steam conversion (lp)
technology mix ;
consumption mix, at plant ;
2,78 MJ/kg

Steel cast part alloyed (automotive)
single route, at plant

Steel cast part machining
single route, at plant

Steel forging part (0.4 to 1.0kg)
single route, at plant ;
0.4 to 1.0 kg

Steel high-alloyed machining (0,47 kg shavings per 1 kg part)
single route, at plant ;
0.47 kg shavings per 1 kg part

Steel laser cutting
single route, at plant

Steel laser welding (1 to 4mm depth)
single route, at plant ;
1 to 4mm depth

Steel sheet (1 to 3mm) spot welding
spot welding ;
single route, at plant ;
1 to 3mm (sheet thickness adjustable)

Steel sheet (1 to 4mm) MIG/MAG welding
MIG/MAG welding ;
single route, at plant ;
1 to 4mm (sheet thickness adjustable) ; protecti...

Steel sheet clinching
single route, at plant

Steel sheet punch riveting (semi-tubular rivet ; 2 - 5,5mm)
punch riveting ;
single route, at plant ;
semi-tubular rivet ; 2 - 5.5mm

Steel turning (adjustable)
single route, at plant ;
adjustable

Steel wire rod - open input steel billet
steel wire production from steel billet ;
single route, at plant ;
carbon steel

Stress relief welded part (280°C)
single route, at plant ;
280 C

Thermal energy from natural gas
technology mix regarding firing and flue gas cleaning ;
production mix, at heat plant ;
100% efficiency

Thermal energy from natural gas
technology mix regarding firing and flue gas cleaning ;
production mix, at heat plant ;
100% efficiency

Titanium machining (1,86 kg shavings per 1 kg part)
single route, at plant ;
1.86kg shavings per 1 kg part

Vulcanisation of synthetic rubber (without additives)
Production of rubber parts by vulcanisation of SBR/NBR, not to be used for Natural Rubber NR ;
single route, at plant

Washing/Degreasing (1 m² steel part)
single route, at plant ;
1 m2 steel part

Waste water treatment (metal processing)
production mix (region specific plants),... ;
untreated waste water from met...

Water (deionised)
reverse osmosis, from surface water ;
single route, at plant ;
1000 kg/m3, 18 g/mol

Water deionized
highly pure, via ion exchange, from hydrochloric acid and caustic soda ;
single route, at plant ;
1000 kg/m3, 18 g/mol

Welding seam 1m (including welding wire)
single route, at plant ;
including welding wire

Welding seam 1m (without welding wire; aluminium part)
single route, at plant ;
without welding wire; aluminium part

Welding seam 1m (without welding wire; steel part)
single route, at plant ;
without welding wire; steel part